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APEX Automation Design

Our Mechanical Design Engineering Projects

20 Station Bosch LTS Line for ND Door Hinge

  •  Servo Control Riveters
  •  Bowl Feed Air/Oil Presses
  •  Servo Controlled Function Tester
  •  Cognex Camera Vision Inspection
  •  Technifor Marking and Unload

Parking Brake Function Testers

  • Servo Controlled Tensioner
  • Load Cell Monitoring
  • SIC Marking System
  • Gantry Auto Unload

Seat Recliner Weld Cell

  • 12 position Camco Indexer
  • Mig Weld Fixtures
  • Dual Motoman Robots and Tregaskiss Tourch Integration
  • Spring Wind with Pick and Place

Front Suspension Projection Welder

  • Dengensha Projection Weld Press
  • Bowl Feed Auto Nut Feed System
  • Weld Fixture

Drive Axle Assembly

  • Servo Controlled Keyway Orientation
  • Nut-Driver Assembly
  • 8 Ton Air/oil Press

Conveyor System

  • Multi Position Part Feed System
  • Banner Vision System
  • Robotic palletizer

Accelerator Pedal Drill & Deburr Station

  • Sugino Drill and Debur Units
  • Clamping Fixture

Front Suspension Assembly

  • Multi position Dual Nut-Drivers
  • Servo Controlled Conveyor

Window Regulator Assembly Cell

  • Multi Cable Winding and Tensioning Assembly

Trailer Axel Machining

  • Servo Positioning, Sugino Drill & Deburr Units
  • Clamping Fixture
  • Walking Beam transfer

Hydraulic Bumper Piercing

  • Multi Cylinder, Die and Punch Press
  • Auto Eject

Seat Track Projection Welder

  • 30Ton Press
  • Interchangeable Fixturing
  • Auto Unload
  • Centerline Multi-Pitch Electrodes

Auto Load Tire Install

  • Dual Axis Swing Arm Pick & Place
  • Vision Sensing

Seat track Assembly

  • Auto Feed Dual Riveters
  • Load and Displacement Tester

Seat Recliner Assembly Die-sets

  • Multi Point Ring and Flat Staking
  • Auto Unload with Electro magnets

Lipstick Container Assembly Dial

  • 8 position Camco Indexer
  • Bowl Feed / Escapement System
  • High Speed Pick & Place Units
  • Norsden Glue System

Seat Frame Orbital Riveter

  • Multi Position Orbitfrom Riveters, with Load Cell and LVDT
  • Auto Unload
  • Label Printer and Scanner

Assembly Presses

  • 15, 30, 50 and 100 Ton Air/Oil Presses
  • Light Curtain Protection Presses

Dash Board Assembly Robotic Cell

  • 4 position Camco Indexer
  • 2 ABB Robots

Seat Track Assembly Dial

  • 4 position Camco Indexer
  • Part Verification Probes
  • 50 Ton Air/Oil C-frame Press
  • Auto Unload 

Gas Line Assembly and Leak Testing Cell

  • Cosmos Leak Tester System Integration
  • Clamping Fixture with Multiple Clip Install

Robotic Mold and Press Tending

  • 4 Fanuc Robots
  • Auto Load and Unload of Mold Press
  • Net Piercing Press
  • Auto Deflash
  • Conveyor System

Bowl Feed System

  • Vision Inspection
  • Spinning Clamping Fixtures
  • High Speed Pick and Place

Radiator Frame Assembly Dial

  • 8 position Camco Indexer
  • Integration of 7 Bollhoff Nut Insertion Units
  • Dual Sugino Drill Units

Tube Forming Fixtures

  • Bending and Forming Mandrel Fixtures
  • Force Air Heater and Thermo couplings

Transmission Assembly Cell

  • Auto Bowl Feed and Escapement System
  • Hydraulic Back-up and Press
  • Load Cells
  • Auto Gauging

Mold Cooling Pumping System

  • Proportional Valve Controls
  • Re-circulating Pump
  • Thermo Coupling Controls

Rim Inspection and Orientation

  • Conveyor System Infeed
  • Banner Vision System Integration
  • Servo Position Dial
  • ABB Robot Unload

Manifold Assembly and Test Cells

  • Auto Nut Runners
  • Leak Testing
  • Gauging and Verification
  • Part Marking
  • Labeler and Scanners

Curing Oven

  • Radiator, Blower heating system
  • Thermally insulated Enclosure
  • Thermo Coupling Controls

Air Bag Canister Assembly

  • Conveyor Infeed System
  • Banner Vision System Integration
  • Servo Controlled Orientation
  • Servo Controlled Label Dispensor
  • Multi Head Pick and Place

Head Lamp Assembly Cells

  • Auto Nut Runners
  • Robot Laser Etch
  • Robot Ultra Sonic Weld
  • Function Testing
  • Labeler and Scanners

16 Station Bosch LTS Line for KJ Hood Hinge

  • 3 Axis Servo Controlled Riveters
  • Banner Multi Camera Vision Inspection
  • Servo Function Tester

18 Station Bosch LTS Line for XJ Door Hinge

  • Orbitform Riveters with Load Cell and LVDT
  • Bowl Feed Air/ Oil Presses
  • Servo Controlled Function Tester
  • Telesis Marking and Unload

NVH Transmission Tester

  • Clutch Burnish
  • Noise Vibration Harmonics Data Acquisition
  • Hydraulic Clamping
  • Vision System
  • Part Marking
  • 60 HP DC Motor

Multi Robotic Weld Cell

  • 1 Motoman Robot with Gripper
  • Pneumatic Clamping fixtures
  • 3 Dengensha Projection Welder Presses
  • 1 Motoman Mig Welder
  • Bowl Feed Auto Nut Feed System

23 Station Bosch LTS Line for RT and JC Parking Brake

  • Orbitform Riveters with Load Cell and LDT
  • Eddy Current Check System
  • Presso Technik Air/Oil Press
  • Cooper Tool Auto Screw Driver
  • Auto Grease
  • Oriental Motor Servo Control Function Tester

Parking Brake Testers

  • Clamping Fixture
  • Overhead Walking Beam Fixture
  • Servo Positioning
  • Torque Transducers
  • Cable Tension Loading
  • Linear Transducer
  • Marking and date coding
  • Data Acquisition

Seat Recliner Positioner

  • Multi Seat Recliner Servo Positioner Station
  • Seat Track Recliner Nutrunner / Vision System Cell
  • Atlas Copco Nutrunner with Torque and Angle Monitor
  • DVT Cameras for Part Validation

..and 100’s Projects More

Mechaincal Design Engineer

Technical Expertise

Deep knowledge of mechanical systems, materials, forces, and manufacturing processes

3D CAD Designer

Skilled use of computer-aided design software to model and draft machine components

Problem-Solving Ability

Capacity to identify engineering challenges and develop practical, effective solutions

Project Management

Ability to plan, schedule, and deliver design projects on time and within budget

Remote Collaboration

Competence in working with clients and teams across distances using digital tools

Regulatory Compliance

Knowledge of industry standards, safety codes, and certifications required for machine design


Cost Optimization

Skill in designing efficient machines that minimize material, labor, and manufacturing costs

Industry Versatility

Ability to apply machine design expertise across multiple industries and sectors

Communication Skills

Clear ability to convey complex technical concepts to clients, stakeholders, and fabricators